Questions
Straight answers.
PSG Group International is a manufacturer and supplier in Hinckley, Leicestershire, that pioneered colour-coded plastic shims in 1969 and today makes Polymex® shims, gaskets, precision die-cut components and specialist plastic films for highly regulated industries worldwide.
We serve engineers, buyers and manufacturers in aerospace, defence, marine, energy, automotive, medical, industrial and packaging, and museums, archives and conservators. United Kingdom and worldwide.
What people ask
What does PSG Group International do?
PSG manufactures and supplies colour-coded Polymex® plastic shims, gaskets, precision die-cut components and specialist plastic films. The group has five divisions: Plastic Shims & Gaskets, Carton Window Films, Trade Conversion Services, Archival & Conservation Materials, and Specialist & Packaging Film.
Who invented colour-coded plastic shims?
PSG's founder, Inam Gardezi. Working in the engineered shim industry in the 1960s, he saw how hard it was to tell one thickness of steel shim from another, and had the idea of a colour-coded polymer for each gauge. Plastic Shims & Gaskets was born from his home in Bethnal Green, London, in 1969.
Where is PSG based?
PSG's headquarters is Polymex House, Unit 9-10 Sketchley Meadows, Burbage, Hinckley, Leicestershire, LE10 3EN, in the UK. PSG supplies customers and provides technical support and advice worldwide.
Which industries does PSG supply?
Aerospace, security and defence, marine and subsea, energy and renewables, automotive, bioscience and medical, general industry, and packaging and films. Brands that trust PSG include NASA, BAE Systems, the Royal Navy, Jaguar, Mercedes-Benz and Tata Steel.
What is Polymex®?
Polymex® is PSG's own range of colour-coded polymer materials. Polymex® polyester and polypropylene shimstock gives every thickness from 12 to 3,000 microns its own colour, so the thickness is identified at a glance. Polymex® does not absorb moisture, so it will not swell or degrade, and it offers excellent insulation and high compressive strength. The range also includes archival films.
Why use plastic shims instead of metal shims?
Plastic shims are lighter, will not corrode, do not absorb moisture or swell, resist oils and insulate electrically, and Polymex® shims are colour coded, so the thickness can be checked without a micrometer. Metal shims are the better choice where the shim carries heavy or shock loads, sits in high heat or must not compress at all. PSG supplies both.
How accurate are Polymex® shims?
Polymex® polyester shimstock is made to within 5% of its nominal thickness, and Polymex® polypropylene to within 10%. Metal shim tolerances depend on the metal and the gauge, and PSG states them with the quotation. If a joint needs a closer tolerance, say so when you ask for a quote.
Can PSG cut shims and gaskets to my drawing?
Yes. PSG cuts custom shims, gaskets and components in-house by die cutting, laser and water jet, from prototypes to production runs. Small quantities are usually cut without a tool, so there is no tooling cost to spread across them.
How do I get a quote?
Use the quote request form on PSG's website. Include the product, the material if you know it, the sizes or a drawing, the quantity, when you need it and what the part is for. You can attach up to three files in PDF, DXF, DWG, STEP, IGES, PNG or JPG format. If you do not have a drawing yet, dimensions, a sketch or a photo with measurements are often enough.
Is there a minimum order?
PSG quotes for the quantity you need, from prototypes and trial quantities to production runs, and can hold stock for call-off on repeat orders. Any minimum depends on the product and its format, and is confirmed with the quotation.
What are PSG's lead times?
Every order is made to the customer's requirements. When the material is in stock, PSG can usually work to short lead times, often delivering within days. The lead time for your order is confirmed with the quotation.
Will my drawings be kept confidential?
Yes. Files sent with a quote request are stored privately, only PSG's team can open them, and they are used only to prepare your quotation.
What certifications does PSG hold?
PSG's quality management system is approved to BS EN ISO 9001, certified by BSI. PSG is also BRCGS Packaging Materials certificated and Cyber Essentials certified, and is a member of the UK Gasket & Sealing Association.
Can PSG convert film or material that we supply?
Yes. You can send your own film, paper, card or other material to be converted to your specification, or PSG can supply the material from its stock for a completely outsourced service. Conversion covers core cutting, slitting, sheeting, guillotining, die cutting and corona treatment, and tissue can be interleaved between sheets to prevent scratching.
What thickness does polyester film come in?
Polyester film is made from a few microns thick, for capacitors and ribbons, up to several hundred microns for rigid applications. Polymex® polyester film is published from 12 to 350 microns. Tell PSG the application and its team will advise on the right thickness.
Can PSG supply an equivalent to a Melinex or Mylar film grade?
Yes. Give PSG the grade name or data sheet and it will supply that grade where it is available, or recommend an equivalent with a data sheet and samples for approval.
Are PSG's packaging films food approved?
PSG's films for food packaging are supplied under its BRCGS Packaging Materials certification. Ask for the declaration of compliance for your grade and its intended use.
Are PSG's films recyclable or environmentally friendly?
PET is recyclable where collection exists, and PSG's carton window films are available with 30%, 60% or up to 90% post-consumer recycled content. PSG's Enviromex® films are specially formulated to be biodegradable, and its technicians work with recycling plants on new recycling solutions.
What is archival polyester film used for?
Archival polyester film protects documents, photographs, fabrics and artefacts in encapsulation, sleeves and storage, while keeping them visible without handling. Polymex® archival film is a barrier against acidity and airborne contaminants, the main causes of paper and fabric deterioration, and offers many decades of protection. It is used by museums, galleries, libraries and conservators worldwide.
How do I choose the right material for my application?
Tell PSG what the part or film is for and the conditions it works in: temperature, chemicals, oils, moisture, load and whether it must insulate or seal. PSG's technical team have decades of combined experience and will recommend the most suitable material and work with you through development.
Products and services
Shims
- Colour-coded plastic shimsPolymex® polyester and polypropylene shims in which every thickness from 12 to 3,000 microns has its own colour, so the right shim is picked by sight instead of with a micrometer.
- Polymex® shimstockColour-coded Polymex® shimstock sheets. Polyester shimstock is made to within 5% of its nominal thickness, and polypropylene to within 10%.
- Custom shimsShims cut in-house to your drawing by die cutting, laser and water jet, from prototypes to production runs.
- Metal shimsMetal shims for joints that carry heavy or shock loads, sit in high heat or must not compress, with tolerances stated on the quotation.
Gaskets and sealing
- Custom gasketsGaskets die cut, laser cut and water jet cut in-house to your drawing and tolerances, in Klingersil®, cork, rubber, silicone and foam, from 0.25 mm to 50 mm thick.
- Custom plastic gasketsGaskets in colour-coded Polymex® polyester and polypropylene, precision cut from simple washers to complex profiles, made in the UK.
- Rubber gasketsRubber gaskets cut to your drawing in neoprene, nitrile and silicone, with EPDM, FKM and other rubbers compared for heat, oil and weather resistance.
- Neoprene gasketsNeoprene gaskets and washers cut to your drawing from solid neoprene rubber 1 to 25 mm, neoprene foam and neoprene-bonded cork.
- Nitrile (NBR) gasketsNitrile gaskets and washers cut to your drawing for oil, fuel and hydraulic service, in nitrile rubber 1 to 25 mm and nitrile-bonded cork.
- EPDM gasketsEPDM rubber gaskets and washers cut to your drawing for outdoor, water and steam service, with excellent UV, ozone and weather resistance. Not for oils.
- Viton™ (FKM) gasketsFluoroelastomer gaskets cut to your drawing for fuels, oils, solvents and heat up to about 200°C.
- Silicone gasketsSilicone rubber gaskets cut to your drawing in food-grade silicone 1 to 10 mm, for high and low temperatures, with sponge and other grades on request.
- PTFE gasketsPTFE gaskets, washers and shims cut to your drawing from 0.4 to 150 mm: chemically inert from -200°C to +260°C, with filled grades.
- Cork gasketsCork gaskets cut to your drawing from nitrile-bonded and neoprene-bonded cork 0.8 to 25 mm: compressible seals for oil, fuel, transformers and covers.
- Gasket paper and fibreGasket paper, compressed non-asbestos fibre and Klingersil® gaskets cut to your drawing, and fibre washers on request.
- Foam gasketsFoam gaskets cut to your drawing in polyethylene, PVC, neoprene and Plastazote® foams up to 50 mm thick, with silicone sponge and adhesive on request.
Films
- Carton window filmsWindow films for the carton and packaging industry, BRCGS Packaging Materials certified, with PET grades of 30%, 60% or up to 90% post-consumer recycled content.
- Specialist and packaging filmSpecialist plastic films for medical, food, aerospace, security, electronics and print, produced since 1980, including Enviromex® biodegradable packaging films.
- Polyester (PET) filmClear, matt, white, metallised and treated polyester film, supplied and converted in the UK: slit, sheeted or cut to your specification.
- Polyester film for electrical insulationSlot liners, coil and phase insulation, cable wrap, battery and electronics insulation, cut to size in the UK.
- Polyester film for graphics, labels and printPrint-receptive clear, white and matt PET for labels, overlays, display graphics, drafting and cards, treated for your inks and cut to size.
- Polyester film for industrial and medical usesRelease liners, visors, face shields, shims, spacers and medical device components, cut to drawing.
- Archival and conservation materialsPolymex® archival films for encapsulation, sleeves and storage, trusted by museums, galleries, libraries and conservators to preserve documents, photographs and artefacts.
Film conversion
- Trade conversion servicesOutsourced conversion when you need extra capacity: core cutting, slitting, sheeting, guillotining and corona treatment, on your material or ours.
- Polyester film slitting and sheetingSlitting, sheeting, guillotining, core cutting, die cutting and corona treatment of polyester film in the UK, on your film or ours.
Insulation and components
- Electrical insulation materialsElectrical insulation die cut to shape in Nomex®, Kapton®, Formex®, presspaper, polyester, polycarbonate and more, for motors and electronics.
- Nomex® insulationNomex® meta-aramid paper insulation cut to shape from 0.05 to 0.76 mm, with Class H thermal performance for motors, transformers and generators.
- Kapton® filmKapton® polyimide film from 23 to 125 microns, cut to shape as insulators, washers and shims.
- Thermal interface materialsGap Pad® gap fillers from 0.25 to 6.35 mm and Sil-Pad® insulators from 0.15 to 0.38 mm, die cut to shape.
- Engineering plastic partsParts cut to your drawing in nylon, acetal, polycarbonate, rigid PVC, HIPS, polyethylene and polypropylene.
- Washers and spacersCustom washers and spacers cut to your size in nylon, PTFE, rubber, Polymex® and other materials: flat, insulating, sealing and shim washers.
Cutting services
- Die cuttingFlatbed and rotary die cutting of gaskets, shims, washers and insulators from sheet and roll.
- Kiss cutting and adhesive laminationSelf-adhesive gaskets, shims, thermal pads and insulators kiss cut on a release liner, ready to peel and place.
- Laser and water jet cuttingGaskets, shims and insulators cut without tooling: fine detail for prototypes and short runs, and clean cuts through thick material.
Not answered here?
Email ukoffice@psggroup.co.uk or call +44 (0) 20 7740 9740. PSG Group International Limited, Polymex House, Unit 9, Sketchley Meadows, Hinckley, Leicestershire, LE10 3EN.
Get in touch



