PSG Group InternationalPSG Group International

Plastic Shims & Gaskets

Polymex® Shimstock.

Colour-coded polymer shimstock from the people who invented it. Precision cut to your exact requirements, with a technical team to support you and fast worldwide delivery.

Colour-coded thicknesses
12–3000µ
Made in our Midlands facility
UK

The inventors of colour-coded polymer shims

Trusted worldwide for shimming, spacing and insulating.

PSG is a worldwide manufacturer and supplier of colour-coded Polymex® materials. Polymex® polymers are made from polyesters and polypropylene, and each colour identifies a specific thickness, to an internationally recognised standard used across many industries.

Polymex® is the preferred material for precision-cut components and gaskets in many industries. It is specified in premium vehicles, in military equipment on land, at sea and in the air, and in many other technical applications.

Contact us to find out more

Polymex® polyester spec ‘A’

0.012 mm to 0.350 mm (0.0005″ to 0.014″)

General

Relative density
1.40
Test method: ASTM D 1505
Water absorption
0.60% (1 week, 24°C)

Mechanical

Tensile strength
MD2,000 kgf/cm²TD2,600 kgf/cm²
Test method: ASTM D 882
Yield strength
MD1,000 kgf/cm²TD1,000 kgf/cm²
Test method: ASTM D 882
Elongation at break
MD125%TD80%
Test method: ASTM D 882
Ultimate compressive strength
28,500 psi (250A)
Test method: ASTM D 695-63T

Electrical

Dielectric strength
6.4 kV (23 µm), 16 kV (125 µm), 23 kV (250 µm)
Test method: ASTM D 149
Surface resistivity
> 10¹³ Ω/sq

Thermal

Service temperature
−70°C to 130°C
Melting point
265°C
Coefficient of thermal expansion (20°C to 50°C)
MD19 × 10⁻⁶ cm/cm/°CTD19 × 10⁻⁶ cm/cm/°C
Shrinkage (after 5 minutes at 190°C)
MD3%TD3%

MD: machine direction. TD: transverse direction.

The Polymex® colour code

No micrometer needed. The colour tells you the thickness.

Non-hygroscopic, oil-resistant, corrosion-resistant and non-conductive. Stocked in the full range at our Hinckley facility, the home of Polymex®.

  1. Clear  0.012 mm
  2. Purple  0.025 mm
  3. Pink  0.037 mm
  4. Blue  0.050 mm
  5. Black  0.065 mm
  6. Green  0.075 mm
  7. Amber  0.100 mm
  8. Brown  0.125 mm
  9. Clear  0.150 mm
  10. P. Blue  0.175 mm
  11. Hazy  0.190 mm
  12. T. Blue  0.200 mm
  13. Silver  0.225 mm
  14. White  0.250 mm
  15. D. Green  0.300 mm
  16. Natural  0.350 mm
  17. Red  0.375 mm
  18. Yellow  0.500 mm
  19. Hazy  0.500 mm
  20. L. Grey  0.625 mm
  21. Blue  0.750 mm
  22. Tan  1.000 mm
  23. C. Grey  1.250 mm
  24. Cream  1.500 mm
  25. Natural  2.000 mm
  26. Black  3.000 mm

Colours on screen are indicative. Ask for a physical Polymex® swatch for exact matching.

Shim stack calculator

Make up any gap from Polymex® stock.

Enter the gap you measured. The calculator finds the fewest shims, then the fewest colours, so the stack is quick to pick.

In millimetres. A point or a comma is fine.

Enter the gap you measured to see the stack of shims that makes it up.

Open the full calculator

Why choose Polymex® polymers?

Everything a shim should be, and lighter than metal.

  • Instant identification

    Colour-coding identifies the thickness at a glance, internationally trusted and recognised.

  • Strong and light

    A high strength-to-weight ratio makes Polymex® a strong alternative to metal shims, with corrosion resistance and durability.

  • Built to last

    Highly durable, with excellent wear resistance and high compressive strength.

  • Resists oil, chemicals and moisture

    It will not swell or degrade, even in harsh environments.

  • Insulating and low friction

    Excellent insulation properties and a low coefficient of friction.

  • Wide temperature range

    An extensive range of temperature tolerances.

  • Made in the UK

    Manufactured to high quality standards in our high-hygiene facility.

Polymex® polypropylene spec ‘B’

0.375 mm to 3.000 mm (0.015″ to 0.118″)

Tensile strength at yield
3,560 lbf/in²
Test method: BS 2782 301G
Ultimate compressive strength
4,000 to 8,000 psi
Elastic modulus in tension
200,000 lbf/in²
Test method: ASTM D790 59T
Izod impact strength
8 ft·lbf/in notch
Test method: BS 2782 306A
Izod impact strength (1.00 mm notch)
430 J/m notch
Brittle failures
None
Brinell hardness
9.5
Test method: BS 240
Softening point
144°C
Test method: BS 2782 102D
Coefficient of linear expansion
11 × 10⁻⁵ per °C
Surface resistivity
> 10¹⁵ Ω
Test method: BS 2782 203A
Volume resistivity
> 10¹⁶ Ω·cm
Test method: BS 2782 202A
Electrical strength
19 kV/mm
Test method: BS 2782 206B
Specific gravity
0.91 to 0.95
Water absorption
0.3 mg (< 0.02%)
Test method: BS 2782 502D

Specified in

Leading aerospace, automotive and defence programmes.

Polymex® is specified across many highly technical sectors.

Polymex shimstock in use

Beyond shimstock

Polymex® cut into shims, washers and gaskets.

Polymex® shimstock is also cut to your drawing. Our guides cover the types of shims, custom washers and spacers and every other material we cut for shims and gaskets.

Gasket and shim materials

In stock and available immediately

Get a quote for Polymex® shimstock.

  1. 01

    Send your drawing

    Upload a DXF, DWG, PDF or STEP file, or describe the part. Everything you send is handled in confidence.

  2. 02

    Material advice

    Our technical team helps you select the right material and thickness for the application.

  3. 03

    Precision cut in-house

    Die cutting, precision laser or water jet, chosen to hold your specified tolerances.

  4. 04

    Delivered to your deadline

    Manufactured in the UK and shipped worldwide.

Request a quote

Tell us what you need and a member of our technical team will be in touch.

Our customers

Brands that trust us

  • British Army
  • BAE Systems
  • NASA
  • Jaguar
  • HM Government
  • Royal Navy
  • Mercedes-Benz
  • Tata Steel